AUTOMATED STORAGE AND RETRIEVAL SOLUTION FOR YOUR WAREHOUSE
Labor shortages and limited space are major challenges in busy warehouses. Employees may struggle with repetitive tasks or working in cold environments, while space constraints add pressure to keep operations organized and inventory ready for delivery.
SWARM AUTOMATION - STORAGE
Toyota’s Swarm Automation Storage solution is an automated pallet storage and retrieval system (ASRS) using AGVs and shuttles. It offers 24/7 reliability without manual dependence, along with flexibility, scalability, optimized space use, and often higher throughput. We support all aspects of logistics with complete warehouse solutions. Our full range of automated systems – from receiving to shipping – complements our high-quality forklift trucks and warehouse equipment, providing reliable solutions together with the Toyota Automated Logistics Group.
MAXIMIZE THE USE OF VALUABLE STORAGE SPACE
How can you create extra storage space in your existing building by changing to an automated storage solution? Toyota's automated radio shuttle and high-density system offer a complete, turnkey automated solution that provides aisle-free storage for palletised loads.
The components
Our storage solution exists of proven Toyota automation components:
- Radioshuttle(s) and high-density racking: this storage solution, achieving up to 80% effective space utilisation uses forklifts to place Toyota Radioshuttles in the correct channel to retrieve palletised goods.
- Automated reach truck(s): our AGVs provide high productivity and minimised damage when handling loads.
- Flexible T-ONE execution system: Our intelligent automation software perfectly orchestrates the order and traffic management of the Toyota AGVs, Radioshuttles and existing infrastructure such as warehouse management systems.
How it works
- Pallets are loaded into the racking by Toyota automated forklift truck(s) and transported within the racking by the shuttle unit(s)
- The Toyota Radioshuttles are moved between channels by the AGV(s)
- Toyota’s T-ONE warehouse execution system (WES) manages storage locations, truck and shuttle movements, and interfaces directly with your warehouse management system (WMS)
- Both FIFO and LIFO stock management system are possible
KEY BENEFITS
Flexibility and scalability
An automated high-density storage system is an easy first step into automation and its benefits. The flexible storage system can be designed to fit the available space perfectly, and the number of trucks and shuttles can be scaled to meet the demands of your material flow.
Maximum storage capacity at a low cost
The concept offers aisle-free storage density of up to 80% more than selective racking and at a much lower cost compared to alternative high-density solutions.
Reliable, proven technology
The automated high-density storage system is based on proven machines and a dynamic, easy-to-use warehouse execution system. Use of multiple shuttles and AGVs ensures continuous reliability. All of this is backed up by the Toyota service network.
Energy efficient
Reduces energy consumption through optimised and smooth movements.
Optimized manpower
Round-the-clock operation without dependence on manual operators.
Speed
High-speed shuttles and automated battery charging maintain performance and efficiency.
Safety
Automated operation means millimetre-precise safe movements, minimising the risk of damage or injury.
APPLICATIONS
This automated radio shuttle and high-density solution is ideal for palletized loads in many different storage applications. The size and shape of this ASRS system is flexible with heights up to 12 meters and loads up to 1.5 tonnes, and the number of shuttle units and AGFs (automated guided forklifts) can be adapted to suit the demands of the operation. The system can also be built at higher levels, providing clear working space below, therefore, making maximum use of available space.
Inbound area
Clear your inbound area fast and smoothly with the auto shuttle buffer nearby or on top of the area.
Picking and assembly buffer
Secure reliable procurement by having a space-efficient buffer near your operation.
Bulk stocks
A very cost-efficient storage for high volumes of palletised bulk products.
Finished goods area
Balance the workload in the outbound process by preparing the shipments in advance and store them by shipment in a very space-efficient way.
Storage solutions by our partners from Toyota Automated Logistics Group
The Toyota Automated Logistics Group is a global partner for integrated logistics solutions, part of Toyota Industries Corporation, consisting of four companies: Toyota L&F, Bastian Solutions, Vanderlande, and viastore.
With the help of our partners, who are experts in intralogistics that deliver turnkey automated solutions, we offer a wide range of automated storage solutions for industry segments such as retail, manufacturing, logistics, food & beverages, parcel handling or airports.
Depending on your operational requirements and load types, we can find you the right storage solution:
